全功能：
開孔檢測要求全覆蓋；
顯微直觀鋼網(wǎng)孔壁觀測；
階梯鋼網(wǎng)厚度直觀測量；
高精度張力測量方案；
全板開孔不良檢查；
高精度：
高精度測量設(shè)備理念設(shè)計；
大理石平臺、全鑄造龍門結(jié)構(gòu)；
高精度、高速度光柵尺反饋定位；
3條光柵尺，全閉環(huán)坐標(biāo)定位技術(shù)；
全板掃描檢測技術(shù)（針對鋼網(wǎng)多孔、破損、變形）；
高分辨率進(jìn)口相機(jī)、鏡頭；
工藝研究窗口：
虛擬印刷功能：
鋼網(wǎng)GERBER對比與分析；
PCB GERBER對比分析；
PCB 實物掃描與對比；
鋼網(wǎng)實物掃描、檢測、對比；
以上四點全照合對比分析；
規(guī)格參數(shù)：
全自動鋼網(wǎng)檢測機(jī)參數(shù)表 | ||||
序號 SN | 類型 Type | 項目 Item | 興華煒 Sinhovo | |
| 1 | 品牌 Brand | 研發(fā)時間 Time to market | 2011年世界首創(chuàng) The world's first in 2011 | |
| 2 | 檢測規(guī)格 Inspection specification | 型號名稱 Model | T100 | |
| 3 | 型號說明 | 1200萬像素 高配 | ||
| 4 | 檢測用途 Inspection purpose | 新鋼網(wǎng)開口精度、質(zhì)量檢測、舊鋼網(wǎng)清洗效果檢測、異物檢測、張力測量、鋼網(wǎng)精度對比等 New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement | ||
| 5 | 檢測項目 Inspection content | 位置、尺寸、數(shù)量、異物、張力、毛刺、多孔 Position, size, precision, foreign body, tension, burr, porous | ||
| 6 | 整板多開孔檢查 Full board multi-hole inspection | 檢查整板多開孔 Full plate multi-hole inspection | ||
| 7 | 檢測速度 Inspection speed | 0.7~1.2s/FOV | ||
| 8 | 檢查精度 Inspection accuracy | 尺寸測量精度 Dimensional measurement accuracy | 4.6~6.9μm (相同F(xiàn)OV內(nèi)解析度：0.345um) 4.6~6.9μm (within the same FOV resolution: 0.345um) （一個像素尺寸） | |
| 9 | 面積測量精度 Area measurement accuracy | <1%，GR&R<5% | ||
| 10 | 位置精度 Position accuracy | GR&R<5%，光柵尺分辨率±1μm、定位精度：±10μm GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm | ||
| 11 | 定位采樣位置 Locate the sampling location | 運動結(jié)構(gòu)末端采樣 Moving structure end sampling | ||
| 12 | 電機(jī)定位方式 Motor positioning mode | 絕對靜止后采樣 Absolute static sampling | ||
| 13 | 張力檢測 Tension detection | 高精度張力計，任意多位置測試 精度： ±1N.cm，張力范圍：0~60N High-precision tensiometer, any multi-position Inspection Accuracy: ±1N.cm, tension range: 0~60N 使用設(shè)備內(nèi)部自帶玻璃板校準(zhǔn)和歸零（Calibration and zeroing using the built-in glass plate inside the device） | ||
| 14 | 最小檢測開口 Minimμm detection opening | 最高50μm * 50μm (by 4.6μm) Up to 50μm * 50μm (by 4.6μm) | ||
| 15 | 最小檢測間距 Minimum detection distance | 最高50μm | ||
| 16 | 最大檢測開口 Maximum detection opening | 15mm * 10mm (by 6.9μm) | ||
| 17 | 最大檢測開口數(shù)量 Maximum number of detection openings | 80萬 | ||
| 18 | 光學(xué)系統(tǒng) Optical system | 相機(jī) Camera | 1200萬像素相 12 mega pixel camera | |
| 19 | 鏡頭 Lens | 12M 定制雙側(cè)遠(yuǎn)心光學(xué)鏡頭 12M Custom double-sided telecentric optical lens | ||
| 20 | 頂部光源 Top lighting | 環(huán)形LED頂光，同軸LED光源 Ring LED top light, coaxial LED light source | ||
| 21 | 底部光源 Bottom lighting | 高功率綠色同軸LED燈 High power green light coaxial LED light | ||
| 22 | 分辨率 Resolution | 4.6~6.9μm/pixel | ||
| 23 | 設(shè)備測量分辨率 Equipment measurement resolution | 0.4μm | ||
| 24 | 自動激光對焦、測距 Automatic laser focus, ranging | 自動激光對焦測距功能 Automatic laser focus ranging function | ||
| 25 | FOV尺寸 FOV size | 18*13.8mm(by 4.6μm) 28.3*20.7mm(by 6.9μm) | ||
| 26 | 鋼網(wǎng)規(guī)格 Stencil specification | 最大網(wǎng)框尺寸 Maximμm frame size | 813*813*60mm以下 | |
| 27 | 最大測量范圍 Maximμm measurement range | 500*550mm | ||
| 28 | 設(shè)備規(guī)格 Equipment Specifications | 外觀尺寸（L*W*H）Dimensions | 1245*1330*1445mm（以最終實際為準(zhǔn)） | |
| 29 | 重量 Weight | <1080KG | ||
| 30 | 設(shè)備結(jié)構(gòu) Equipment structure | 零零級大理石平臺＋鑄造結(jié)構(gòu)，高精度測量保證 High-precision marble platform + casting structure，High-precision measurement guarantee | ||
| 31 | 龍門結(jié)構(gòu) Gantry structure | 全鑄造龍門結(jié)構(gòu)，壽命更好 Cast gantry structure for longer life | ||
| 32 | 傳動系統(tǒng) Transmission system | 直流電機(jī)+3光柵尺閉環(huán)控制、光柵尺分辨率±1μm DC motor + 3 Grating closed loop control、grating scale resolution ±1μm | ||
| 33 | 計算機(jī) Computer | 操作系統(tǒng) Operating system | Windows 7/10 X64 專業(yè)版 Windows 7/10 X64 Professional Edition | |
| 34 | 電腦、顯示器 Computer monitor | E5 至強(qiáng)、64G、4TB+500G SSD、4G顯卡、22' LCD E5 Xeon、64G、4TB+500G、22' LCD | ||
| 35 | 軟件功能 Software function | 編程方式 Programming mode | Gerber文件編程、CAD導(dǎo)入 Gerber file programming, CAD import | |
| 36 | Gerber file讀取時間 Gerber file read time | 20萬孔以內(nèi)：3S | ||
| 37 | Gerber file操作響應(yīng)時間 Gerber file operation response time | 20萬孔以內(nèi)：0.3S | ||
| 38 | 編程時間 Programming time | 1萬孔以內(nèi)：2～5分鐘 Within 10000 holes：2 to 5 minutes | ||
| 39 | 離線編程 Offline programming | 離線編程 Offline programming | ||
| 40 | 自動編程 Automatic programming | 具備自動編程及遠(yuǎn)程自動編程功能 It has automatic programming and remote automatic programming functions | ||
| 41 | Gerber file | RS-274、RS-274X | ||
| 42 | 機(jī)種切換時間 Model switching time | 小于2分鐘，可按條碼/RF讀取程式 Less than 2 minutes, you can read the program by barcode/RF | ||
| 43 | 主要算法 Main algorithm | 通過MARK矯正計算坐標(biāo)位置 用矢量圖像算法計算開口與實際Geber的幾何位置與尺寸差異等 Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm | ||
| 44 | 設(shè)備測試模式 Device Inspection mode | 離線測試 Offline Inspection | ||
| 45 | 測試內(nèi)容選擇 Inspection content selection | 可根據(jù)A/R , W/T 參數(shù)選擇測試內(nèi)容、參數(shù) Inspection content and parameters can be selected according to size, type, A/R, W/T parameters | ||
| 46 | 測試方式 Inspection method | 多種檢測模式與測試級別設(shè)定 不同元件可分組分級別單獨定義和測試，包含面積、尺寸、位置、張力等 Multiple detection modes and Inspection level settings Different components can be individually defined and Inspectioned at the component level，Including area, size, position, tension, etc | ||
| 47 | 檢測數(shù)據(jù)庫 Detection database | 保存程式名稱、條碼、操作人員、開孔面積，尺寸、坐標(biāo)、偏移量，張力數(shù)據(jù)、圖片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. | ||
| 48 | 用戶權(quán)限 User rights | 可按客戶需求定義用戶權(quán)限級別 User privilege levels can be defined according to customer needs | ||
| 49 | 與公司內(nèi)部系統(tǒng)串接 Connected to the company's internal system | 支持?jǐn)?shù)據(jù)上傳，可按MES需求開放、定制數(shù)據(jù)接口、數(shù)據(jù)結(jié)構(gòu)、通訊方式 Support data uploading, custom data interface, data structure, communication method as required | ||
| 50 | 鋼網(wǎng)條碼掃描功能 Stencil barcode scanning function | 通過掃描鋼網(wǎng)條碼讀取程式和管理數(shù)據(jù) Reading programs and managing data by scanning steel mesh barcodes | ||
| 51 | 鋼網(wǎng)與PCB Gerber對比 Stencil Gerber contrast PCB Gerber function | 鋼網(wǎng)GERBER與PCB Gerber對比功能，可檢查鋼網(wǎng)GERBER正確性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER | ||
| 52 | 每片鋼網(wǎng)歷史記錄 Stencil history | 文件方式記錄測試過程和結(jié)果數(shù)據(jù)，且可離線查看測試結(jié)果 File mode records Inspection process and result data, and can view Inspection results offline | ||
| 53 | SPC 數(shù)據(jù)統(tǒng)計軟件 SPC data statistics software | 位置、面積、大小、SPC數(shù)據(jù)分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數(shù)以及其他數(shù)據(jù)和圖表 Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts | ||
| 54 | 設(shè)備需求 條件 Equipment demand condition | 電壓 Voltage | AC 220V±10%(單相), 50/60Hz，1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA | |
| 55 | 氣壓 Air pressure | 無需氣壓 No need for air pressure | ||
| 56 | 振動是否影響精度 Does vibration affect accuracy? | A級 50DB 以下振動不影響 Class A vibration below 50DB does not affect | ||
| 57 | 設(shè)備服務(wù) Equipment service | 保修期限 Warranty period | 整機(jī)壹年保修 One year warranty | |
| 58 | 設(shè)備校正周期 Equipment calibration cycle | 一年一次或搬運設(shè)備后校正 Corrected after one year or after mobile device | ||
| 59 | 軟件升級服務(wù) Software upgrade service | 標(biāo)準(zhǔn)測試軟件 終身免費升級 Standard software lifetime free upgrade | ||
| 60 | 服務(wù)支持 Service support | 7*24,4小時內(nèi)響應(yīng) 7*24, response within 4 hours | ||
| 61 | 備品倉庫 Spare parts warehouse | 深圳、蘇州、重慶備品倉庫 Shenzhen, Suzhou, Chongqing spare parts warehouse | ||
*因技術(shù)更新，以上參數(shù)可能與實際設(shè)備稍有差異，最終解釋權(quán)歸廠家所有。 * Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer. | ||||
| 選配項目 | ||||
| 1 | 選配功能和配置項目 Optional functions and configuration items | 開孔孔壁質(zhì)量觀測 Open hole wall quality observation | 可選配 提供手動微觀觀測 Optiona Microscopic observation | |
| 2 | 鋼網(wǎng)、階梯鋼網(wǎng)厚度測量 Stencil and step Stencil thickness measurement | 可選配 半自動顯微直觀測量鋼網(wǎng)、階梯鋼網(wǎng)孔壁橫切面厚度、質(zhì)量 最高檢測分辨率：0.4μm，測量精度：±4μm Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall Detection resolution: 0.4μm, measurement accuracy: ±4μm | ||
| 3 | 鋼網(wǎng)信息管理軟件系統(tǒng) Stencil Information Management Software System | 可選配，可達(dá)到鋼網(wǎng)的全鏈信息數(shù)據(jù)化、智能化的軟件管理，并可按要求修改與定制 Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required | ||
| 4 | 刮刀直線度檢查功能 Scraper straightness check function | 可選配 按刮刀型號、外形定制專用檢測治具 Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper | ||
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